Weber Alpha HSM Label Applicator
The Alpha HSM (High Speed Modular) is our new modular design that is based on various components that can be combined into the right system to meet your requirements.
No two packaging lines are the same these days, with many companies demanding more flexibility for new automated labeling equipment to fit their existing production lines. The Weber Alpha HSM is the solution – a new label applicator that can be configured to fit just about any packaging line.
The Solution
The Alpha HSM (High Speed Modular) is our new modular design that is based on various components that can be combined into the right system to meet your requirements.
The modules consist of a drive module, a label detection module, a dispensing module, an unwinder module, a rewinder module and an adapter module. These can be assembled according to a customers specifications using our configurator to create the perfect label applicator for their product line.
With the packaging industry asking for higher labeling speeds and more flexibility, the Alpha HSM high speed labelling systems can be configured in a variety of models that can handle multiple speeds and label sizes.
Weber engineered the modular Alpha HSM so that it can be ordered in ten different versions to fit just about any labeling application. Available in right- or left-hand versions, the Alpha HSM can be built with 135, 200, 250 and 320 mm label widths.
IP65
The Alpha HSM is IP65 certified for dust and water spray protection and is constructed of durable aluminum with high rigidity for all working label widths, and even wash down areas.
Interfacing
All the systems feature multiple interfaces allowing connections for HMI display, product detector, rotary encoder, I/O signal, Ethernet network, and an aux in and aux out for sensor attachment. Three different user interfaces are available including OLED display, external PLC module or a web-based control.
Modular Options
The standard mechanical label unwinder and rewinder can be upgraded to a motorized servo-controlled system for higher labeling throughput speeds. Label application modules for the HSM include a fixed peeler plate, a swiveling peeler plate, a pneumatic peeler plate, and adjustable peeler plate or a pneumatic applicator. Label sensors can handle standard and transparent labels.
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Available Documents
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The Geset 111 labelling system is used to label square products on the top side automatically. Depending on the type and dimension of the product, different label sizes are used. The products are fed manually or by a conveying system provided by the customer at an infeed passage on the labelling system. Care should be taken on accurate alignment of the products. It is essential that the products are forwarded separately to the applicator with a gap between each other.
When the barrier is reached, an application trigger is tripped. The label applicator applies a label on the product in Wipe On procedure. The label on the top side is pushed on to the product by a brush or roller. After labelling, the products move on and can be removed from the conveyor by the customer.
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