Weber Alpha HSM Label Applicator

The Alpha HSM (High Speed Modular) is our new modular design that is based on various components that can be combined into the right system to meet your requirements.

Alpha HSM

No two packaging lines are the same these days, with many companies demanding more flexibility for new automated labeling equipment to fit their existing production lines. The Weber Alpha HSM is the solution – a new label applicator that can be configured to fit just about any packaging line.

 

The Solution

The Alpha HSM (High Speed Modular) is our new modular design that is based on various components that can be combined into the right system to meet your requirements.

The modules consist of a drive module, a label detection module, a dispensing module, an unwinder module, a rewinder module and an adapter module. These can be assembled according to a customers specifications using our configurator to create the perfect label applicator for their product line.

With the packaging industry asking for higher labeling speeds and more flexibility,  the Alpha HSM high speed labelling systems can be configured in a variety of models that can handle multiple speeds and label sizes.

Weber engineered the modular Alpha HSM so that it can be ordered in ten different versions to fit just about any labeling application. Available in right- or left-hand versions, the Alpha HSM can be built with 135, 200, 250 and 320 mm label widths.

IP65

The Alpha HSM is IP65 certified for dust and water spray protection and is constructed of durable aluminum with high rigidity for all working label widths, and even wash down areas.

Interfacing

All the systems feature multiple interfaces allowing connections for HMI display, product detector, rotary encoder, I/O signal, Ethernet network, and an aux in and aux out for sensor attachment. Three different user interfaces are available including OLED display, external PLC module or a web-based control.

Modular Options

The standard mechanical label unwinder and rewinder can be upgraded to a motorized servo-controlled system for higher labeling throughput speeds. Label application modules for the HSM include a fixed peeler plate, a swiveling peeler plate, a pneumatic peeler plate, and adjustable peeler plate or a pneumatic applicator. Label sensors can handle standard and transparent labels.

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Available Documents

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    Geset 141 Semi Automatic Label Dispenser

    The Geset 141 semi-automatic all-round labelling system is used for labelling small tins, bottles, jars etc. This solution was developed especially for companies requiring flexible labelling of small batches. Classical applications include the pharmaceutical and cosmetics industry and the food and beverage sector.

     

     

     

     

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    Geset 125 Horizontal Labelling System

    The Geset 125 labelling system is used to label cylindrical products automatically. Depending on the type and dimension of the product, different label sizes are used. The products are fed manually or by a conveying system provided by the customer at an infeed passage of the labelling system. Care should be taken on accurate alignment of the products between the two freely mounted rollers of the roll conveyor. The side guide’s position the products flush with the outside edge of the roll conveyor.

    The roll conveyor feeds the products to the labeller. There the label is applied with the part running forward onto the product and it is pushed by rotation and the back pressure of the wrapping unit onto the product. The back pressure of the wrapping unit (the speed of the wrapping unit is twice as fast as the speed of the base conveyor) enables the product in rotation. The roll conveyor forwards the finished labelled products to the outfeed. Here the products are removed manually or by the customer’s conveying system.

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    Geset 112 Bottom Labelling System

    The Geset 112 labelling system is used to label square products on the bottom side automatically. Depending on the type and dimension of the product, different label sizes are used. The products are fed manually or by a conveying system provided by the customer at an infeed passage on the labelling system. Care should be taken on accurate alignment of the products. It is essential that the products are forwarded separately to the applicator with a gap between each other.

    When the light barrier is reached, an application trigger is tripped. The label applicator applies then in Wipe On procedure a label onto the product. The label on bottom side is pushed on the product by the self-weight of the product. After labelling the products move on and can be removed from conveyor by the customer.

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    Geset 117 Top and Bottom Labelling System

    The Geset 117 labelling system is used to label square products on the top and bottom side automatically. Depending on the type and dimension of the product, different label sizes are used. The products are fed manually or by a conveying system provided by the customer at an infeed passage on the labelling system. Care should be taken on accurate alignment of the products. It is essential that the products are forwarded separately to the applicator with a gap between each other.

    When the light barrier is reached, an application trigger is tripped. Both label applicators apply then in Wipe On procedure a label onto the product. The label on top side is pushed on the product by a brush or roller. The label on bottom side is pushed on the product by the self-weight of the product. After labelling the products move on and can be removed from conveyor by the customer.

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