Weber Alpha HSM Label Applicator
The Alpha HSM (High Speed Modular) is our new modular design that is based on various components that can be combined into the right system to meet your requirements.
No two packaging lines are the same these days, with many companies demanding more flexibility for new automated labeling equipment to fit their existing production lines. The Weber Alpha HSM is the solution – a new label applicator that can be configured to fit just about any packaging line.
The Solution
The Alpha HSM (High Speed Modular) is our new modular design that is based on various components that can be combined into the right system to meet your requirements.
The modules consist of a drive module, a label detection module, a dispensing module, an unwinder module, a rewinder module and an adapter module. These can be assembled according to a customers specifications using our configurator to create the perfect label applicator for their product line.
With the packaging industry asking for higher labeling speeds and more flexibility, the Alpha HSM high speed labelling systems can be configured in a variety of models that can handle multiple speeds and label sizes.
Weber engineered the modular Alpha HSM so that it can be ordered in ten different versions to fit just about any labeling application. Available in right- or left-hand versions, the Alpha HSM can be built with 135, 200, 250 and 320 mm label widths.
IP65
The Alpha HSM is IP65 certified for dust and water spray protection and is constructed of durable aluminum with high rigidity for all working label widths, and even wash down areas.
Interfacing
All the systems feature multiple interfaces allowing connections for HMI display, product detector, rotary encoder, I/O signal, Ethernet network, and an aux in and aux out for sensor attachment. Three different user interfaces are available including OLED display, external PLC module or a web-based control.
Modular Options
The standard mechanical label unwinder and rewinder can be upgraded to a motorized servo-controlled system for higher labeling throughput speeds. Label application modules for the HSM include a fixed peeler plate, a swiveling peeler plate, a pneumatic peeler plate, and adjustable peeler plate or a pneumatic applicator. Label sensors can handle standard and transparent labels.
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Available Documents
You must be logged in to access these documents. Register for an account.Markoprint Integra One
Labeling systems are not always easy to integrate into preexisting production lines. The Markoprint Integra One can be easily integrated into production processes thanks to its compact dimensions of 186 x 86 x 98 mm. The printing system has a display for data entry as well as system settings modification and verification. This information can also be viewed from mobile devices if the WLAN version is selected.
Inkjet printers should be properly protected if they are subjected to harsh manufacturing circumstances. In addition, the Markoprint integra One ip has an IP 65 protection rating. As a result, it’s ideal for use in the food industry.
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The roll conveyor feeds the products to the labeller. There the label is applied with the part running forward onto the product and it is pushed by rotation and the back pressure of the wrapping unit onto the product. The back pressure of the wrapping unit (the speed of the wrapping unit is twice as fast as the speed of the base conveyor) enables the product in rotation. The roll conveyor forwards the finished labelled products to the outfeed. Here the products are removed manually or by the customer’s conveying system.
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Inkjet nozzles can clog and dry up in a dusty printing environment, which is typical in wood-processing enterprises and other sectors. This results in poorly printed images. Our Markoprint Shutter Printhead HP prevents dust from entering the ink cartridge or gathering on the nozzles. During a production halt, the printhead automatically retracts the cartridge and shuts the open nozzle plate. After being paused for even several days, it is instantly ready to print again.
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